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The K-AM Gear Box Spiral Bevel Gear Reducer represents a pinnacle of precision engineering, tailored for right-angle power transmission in light to medium-duty industrial applications. Its spiral bevel gears—manufactured with ultra-precise machining techniques—deliver smooth, low-noise operation (≤65 dB), while hardened tooth surfaces (58–62 HRC) ensure long-lasting performance even in high-cycle environments.
Designed with compact installations in mind, the reducer features a space-efficient footprint that simplifies integration into tight machinery layouts, such as robotics and packaging equipment. It supports direct motor mounting via standard flanges, eliminating the need for complex adapters, and offers multiple output configurations (solid or hollow shaft) to accommodate diverse coupling requirements. The modular design allows customization of torque capacity (130–750 N·m) and transmission ratios (7.5–300), making it a versatile choice for industries ranging from food processing to medical equipment.
The spiral bevel gears in the K-AM series are crafted using five-axis CNC grinders, ensuring tooth profiles with sub-micron accuracy. Their spiral design enables progressive meshing, distributing contact stress across multiple teeth to reduce wear and noise. This technology supports high-speed applications (up to 7,500 RPM input), making it ideal for precision machinery like packaging labelers, robotic arms, and CNC routers where smooth operation and low vibration are critical.
With ≥90% efficiency, the K-AM series outperforms traditional worm gear reducers in its class, which typically achieve 60–75% efficiency. Its low friction design—featuring precision bearings and optimized gear clearances—minimizes energy loss and heat generation, extending lubricant life to 12–24 months under standard conditions. This efficiency translates to lower operating costs, particularly beneficial for equipment running 24/7 production cycles.
Smaller models (KM 050–090) feature an aluminum alloy housing that offers a high strength-to-weight ratio, reducing overall equipment weight by up to 40% compared to cast iron alternatives. This makes it ideal for mobile equipment, robotic arms, and other applications where weight reduction improves maneuverability and energy efficiency. Larger models utilize cast iron housings to balance strength and durability for higher torque requirements.
Standard models achieve backlash of ≤6 arcmin, ensuring precise motion control for applications like CNC machinery and automated positioning systems. For ultra-precision scenarios (e.g., medical devices, optical equipment), low-backlash versions (≤3 arcmin) are available, achieved through specialized gear lapping and tight tolerance control during manufacturing. This level of precision ensures consistent performance in applications where even minor positional errors are unacceptable.
Packaging: Powers labeling machines, carton sealers, and filling equipment with precise speed control
Food Processing: Operates slicers, dough mixers, and conveyor systems in food-grade environments
Automation: Drives pick-and-place robots, CNC routers, and automated assembly stations
Textile: Runs embroidery machines, sewing equipment, and fabric cutting machinery
Medical: Controls surgical tables, diagnostic tools, and pharmaceutical packaging equipment
The K-AM Gear Box Spiral Bevel Gear Reducer represents a pinnacle of precision engineering, tailored for right-angle power transmission in light to medium-duty industrial applications. Its spiral bevel gears—manufactured with ultra-precise machining techniques—deliver smooth, low-noise operation (≤65 dB), while hardened tooth surfaces (58–62 HRC) ensure long-lasting performance even in high-cycle environments.
Designed with compact installations in mind, the reducer features a space-efficient footprint that simplifies integration into tight machinery layouts, such as robotics and packaging equipment. It supports direct motor mounting via standard flanges, eliminating the need for complex adapters, and offers multiple output configurations (solid or hollow shaft) to accommodate diverse coupling requirements. The modular design allows customization of torque capacity (130–750 N·m) and transmission ratios (7.5–300), making it a versatile choice for industries ranging from food processing to medical equipment.
The spiral bevel gears in the K-AM series are crafted using five-axis CNC grinders, ensuring tooth profiles with sub-micron accuracy. Their spiral design enables progressive meshing, distributing contact stress across multiple teeth to reduce wear and noise. This technology supports high-speed applications (up to 7,500 RPM input), making it ideal for precision machinery like packaging labelers, robotic arms, and CNC routers where smooth operation and low vibration are critical.
With ≥90% efficiency, the K-AM series outperforms traditional worm gear reducers in its class, which typically achieve 60–75% efficiency. Its low friction design—featuring precision bearings and optimized gear clearances—minimizes energy loss and heat generation, extending lubricant life to 12–24 months under standard conditions. This efficiency translates to lower operating costs, particularly beneficial for equipment running 24/7 production cycles.
Smaller models (KM 050–090) feature an aluminum alloy housing that offers a high strength-to-weight ratio, reducing overall equipment weight by up to 40% compared to cast iron alternatives. This makes it ideal for mobile equipment, robotic arms, and other applications where weight reduction improves maneuverability and energy efficiency. Larger models utilize cast iron housings to balance strength and durability for higher torque requirements.
Standard models achieve backlash of ≤6 arcmin, ensuring precise motion control for applications like CNC machinery and automated positioning systems. For ultra-precision scenarios (e.g., medical devices, optical equipment), low-backlash versions (≤3 arcmin) are available, achieved through specialized gear lapping and tight tolerance control during manufacturing. This level of precision ensures consistent performance in applications where even minor positional errors are unacceptable.
Packaging: Powers labeling machines, carton sealers, and filling equipment with precise speed control
Food Processing: Operates slicers, dough mixers, and conveyor systems in food-grade environments
Automation: Drives pick-and-place robots, CNC routers, and automated assembly stations
Textile: Runs embroidery machines, sewing equipment, and fabric cutting machinery
Medical: Controls surgical tables, diagnostic tools, and pharmaceutical packaging equipment
Q: What is the maximum input speed?
A: Standard models support a maximum input speed of 6,000 RPM, suitable for most small to medium industrial motors. For high-speed applications (up to 10,000 RPM), request our high-speed variant, which features reinforced bearings, precision-balanced components, and high-temperature lubricants to ensure stable operation at elevated speeds.
Q: Can the K-AM series be used in food-grade environments?
A: Yes, we offer FDA-compliant models designed for food processing applications. These feature stainless-steel output shafts, food-grade lubricants (NSF H1 certified), and smooth, crevice-free housing surfaces that prevent bacterial growth. The housing is also treated with a food-safe coating to resist corrosion from cleaning agents, making it suitable for washdown environments.
Q: What is the temperature range?
A: The K-AM series operates reliably between -20°C to 80°C under standard conditions. For low-temperature applications (-30°C to -20°C), we recommend using low-viscosity synthetic lubricants to maintain fluidity. For high-temperature environments (80°C–100°C), contact our engineers for a modified version with heat-resistant seals and lubricants.
Q: How to install the hollow shaft version?
A: The hollow shaft version is installed using a shrink disc (included with larger models) or a keyway connection. For shrink disc installation: clean the shaft surfaces, slide the reducer onto the driven shaft, position the shrink disc, and tighten the bolts in a crisscross pattern to the specified torque (refer to the installation guide for exact values). This creates a secure, backlash-free connection without the need for keyway machining.
Q: Is a torque limiter available?
A: Yes, a spring-loaded torque limiter can be integrated into the K-AM series to protect equipment from overload damage. This safety feature disengages the drive when torque exceeds the set threshold (adjustable from 50% to 150% of rated torque), preventing gear or motor damage. Contact our technical team with your maximum allowable torque to specify the correct limiter configuration.
Q: What is the maximum input speed?
A: Standard models support a maximum input speed of 6,000 RPM, suitable for most small to medium industrial motors. For high-speed applications (up to 10,000 RPM), request our high-speed variant, which features reinforced bearings, precision-balanced components, and high-temperature lubricants to ensure stable operation at elevated speeds.
Q: Can the K-AM series be used in food-grade environments?
A: Yes, we offer FDA-compliant models designed for food processing applications. These feature stainless-steel output shafts, food-grade lubricants (NSF H1 certified), and smooth, crevice-free housing surfaces that prevent bacterial growth. The housing is also treated with a food-safe coating to resist corrosion from cleaning agents, making it suitable for washdown environments.
Q: What is the temperature range?
A: The K-AM series operates reliably between -20°C to 80°C under standard conditions. For low-temperature applications (-30°C to -20°C), we recommend using low-viscosity synthetic lubricants to maintain fluidity. For high-temperature environments (80°C–100°C), contact our engineers for a modified version with heat-resistant seals and lubricants.
Q: How to install the hollow shaft version?
A: The hollow shaft version is installed using a shrink disc (included with larger models) or a keyway connection. For shrink disc installation: clean the shaft surfaces, slide the reducer onto the driven shaft, position the shrink disc, and tighten the bolts in a crisscross pattern to the specified torque (refer to the installation guide for exact values). This creates a secure, backlash-free connection without the need for keyway machining.
Q: Is a torque limiter available?
A: Yes, a spring-loaded torque limiter can be integrated into the K-AM series to protect equipment from overload damage. This safety feature disengages the drive when torque exceeds the set threshold (adjustable from 50% to 150% of rated torque), preventing gear or motor damage. Contact our technical team with your maximum allowable torque to specify the correct limiter configuration.